Manufacturing
Precision, Quality, and Innovation. At Tessera, manufacturing isn’t just about production—it’s about precision, quality, and forward-thinking innovation. We deliver reliable, high-performance solutions backed by a workforce committed to excellence. Our reputation is built on inclusion, partnerships, and integrity. These values drive everything we do, ensuring transparency, efficiency, and top-tier manufacturing services across diverse industries. With Tessera as your trusted partner, you can expect precision-engineered solutions, an unwavering commitment to quality, and a team dedicated to pushing the boundaries of innovation.
Our Capabilities
Precision in Every Detail
Our team is highly trained to deliver high-quality, customized solutions in Sheet Metal Fabrication using the most advanced techniques. But that’s just the beginning. Our Precision Machining capabilities set the industry standard for accuracy and efficiency. Kitting and Assembly seamlessly integrate components into efficient, ready-to-use packages, just as we’ve done for some of the world’s most innovative aerospace companies. Let’s discuss how Tessera’s capabilities can support your manufacturing objectives.
Precision Machining
Delivering intricate components with precision and speed is essential for today’s most innovative companies. Our expert machinists specialize in quick-turn production, spares, and long-term agreements for the commercial and defense industries—where the tightest tolerances in aluminum, extrusion, and hard-metal components are a must.
Capability Highlights
- 5 axis machining up to 64” x 32” – hard and soft metals
- Honing from .06” to 6.5” diameter
- Turning
- EDM Machining
- Manual mills
Sheet Metal Fabrication
Crafting durable, high-performance sheet metal components is critical for industries that demand reliability and precision. Our skilled fabricators excel in forming, cutting, and joining complex fabrications for commercial and defense applications, ensuring repeatable quality in every part produced.
Capability Highlights
- Water jet cutting up to 48” x 60”
- CNC turret punching; 24 stations
- Complex brake forming – up to 6 feet
- Punch presses: 24” x 24” and up to 40 tons
Kitting and Assembly
Cost reduction and efficiency start with streamlined kitting and assembly. We deliver kits in reusable containers directly to OEM assembly lines, supporting LEAN improvements while enhancing quality. Our assembly capabilities range from small to medium bench-top builds to structures up to six feet.
Capability Highlights
- Mechanical Assemblies
- Bearing Installation
- Bushing Installation
- Electrical Bonding and Grounding
- Rubber-to-metal bonded assemblies
- Nut Plate installation
- Sealing
Cutting-Edge Machinery for Remarkable Outcomes
Advanced Machinery
Our advanced manufacturing capabilities are powered by state-of-the-art equipment, including Makino U3 Series EDM, Doosan CNC Lathes, and DNT Solutions. Together, these technologies allow us to tackle complex projects safely, with precision and accuracy, delivering high-quality results for a wide range of manufacturing needs.
Superior Software
Early investments in advanced software, such as Epicor ERP, have streamlined our manufacturing processes and improved collaboration. From project planning and material tracking to vendor management and on-time delivery, these integrated systems work together to ensure efficiency and consistency at every stage.
Committed to Quality.
At Every Stage.
Discover Our Approach to Quality
On-Time Delivery
We are attuned to the importance of reliability and customer satisfaction. It’s everything. That’s why we prioritize delivering our products on time, every time.
Industry Certifications
We adhere to the most rigorous industry standards to ensure compliance, quality, and reliability in every product we deliver.
Zero-Defect Objective
Every component undergoes rigorous inspection and testing to ensure it meets exact specifications. Our commitment to zero defects is unwavering.
Quality Control
Excellence starts with an uncompromising attention to detail. Our strict quality control processes at every stage of production guarantee performance and integrity in every aspect of Tessera manufacturing. Our customers rely on it.
Tessera is dedicated to delivering high-quality products that meet or exceed customer expectations. This is how we do it:
Market Experience. Solutions for Industry:
Decades of Precision, Trusted Across Industries. With our deep roots in aerospace manufacturing, we bring unparalleled expertise to every industry we serve. We supply top-tier aircraft parts, assemblies, and kits to OEMs and the U.S. Armed Forces, meeting the highest standards for quality and reliability. That same commitment to precision extends across diverse sectors, empowering clients to innovate, perform, and lead in their industries.
Why Choose Tessera?
We are committed to delivering manufacturing solutions that prioritize the success of every customer. We combine unmatched precision, reliability, and, above all, care to ensure the success of your projects.
Trusted Quality
Our precision-driven manufacturing ensures that every component meets the highest standards, providing the reliability and performance you need to keep your operations running seamlessly and ahead of expectations.
On-Time Delivery
With targeted logistics and streamlined workflows, we minimize lead times, keeping your production on track, reducing downtime, and ensuring you stay responsive to shifting market demands.
Tailored to Your Goals
Our team works closely with you to design solutions that align with your organization’s specific objectives. We help you stay ahead in a competitive industry landscape.
Our Social Mission
Partnering with Tessera, means supporting a purpose that creates meaningful employment opportunities for individuals with disabilities, all while delivering unsurpassed excellence.
Purpose-Focused Outcomes.
Diversity Driven Innovation.
Our skilled team is the cornerstone of our success—and yours. We are a diverse organization that includes individuals with disabilities and veterans from all backgrounds. At Tessera, we take pride in offering essential resources to our workforce: competitive benefits, vocational services, and tuition assistance to help our employees thrive. This inclusive approach strengthens our operational services—Facility Management, Manufacturing, Warehousing, and Vehicle Maintenance—while reflecting our commitment to positively impacting the communities we serve.
Commitment to Teamwork
Supporting a diverse workforce is a key driver of innovation and improvement. It propels us at Tessera to deliver extraordinary solutions for every customer and every employee.
Inclusion for All
We take immense pride in fostering a diverse and inclusive workforce. Empowering individuals from all backgrounds – including veterans and individuals with disabilities -provides the support needed to achieve new heights and set even bigger goals. It’s our purpose.
Can you improve upon your manufacturing operations? We think so.
Contact us today to learn how Tessera can transform your manufacturing operations while empowering an extraordinary workforce. Let’s build a manufacturing partnership that ensures consistent quality, efficiency, and precision—tailored just for you.
